Coated textiles, also known as laminated fabrics or composite materials, are engineered materials made by applying a layer of coating onto a textile substrate. The coating is usually a polymeric material that imparts specific properties to the textile, enhancing its performance and functionality. The combination of the textile substrate and the coating results in a material with a unique set of characteristics tailored for particular applications. The structure and mechanics of coated textiles can be described as follows:

1. Textile Substrate: The base of a coated textile is a textile substrate, which can be woven, knitted, or non-woven fabric. The textile substrate provides the foundation and mechanical strength to the coated material. It can be made of various natural or synthetic fibers, such as cotton, polyester, nylon, aramid, or a combination of these. The choice of the textile substrate depends on the desired properties of the final product, such as flexibility, strength, and breathability.

2. Coating Material: The coating material is a layer applied to the textile substrate to modify its properties. The coating can be applied to one or both sides of the fabric, depending on the intended use. Common coating materials include polyurethane (PU), polyvinyl chloride (PVC), polyethylene (PE), silicone, fluoropolymers, and various other thermoplastic or thermosetting polymers. Each coating material offers distinct properties, such as water resistance, flame retardancy, chemical resistance, and UV protection.

3. Adhesive Layer (optional): In some cases, an adhesive layer may be used to bond the coating material to the textile substrate more effectively. The adhesive helps create a strong and durable bond between the two layers, ensuring the integrity of the coated textile under stress or during use.

4. Lamination Process: The process of creating coated textiles typically involves a lamination process. In this process, the coating material is applied to the textile substrate using various techniques, such as calendaring, hot-melt coating, dip coating, or spray coating. The coated fabric is then cured or dried to ensure the coating adheres securely to the textile.

5. Mechanics of Coated Textiles: The addition of the coating layer modifies the mechanical properties of the textile substrate, resulting in a hybrid material with unique characteristics:

• Waterproof or Water-Resistant: The coating provides a barrier against water penetration, making the textile waterproof or water-resistant.
• Windproof: Coated textiles can prevent wind from passing through the fabric, providing windproofing properties.
• Breathability: Depending on the type of coating, the material’s breathability can be adjusted to allow moisture vapor to escape while preventing liquid water from entering.
• Durability: The coating can enhance the fabric’s abrasion resistance and overall durability, extending its service life.
• Chemical and UV Resistance: Certain coatings can offer protection against chemicals and ultraviolet (UV) radiation, making the fabric suitable for outdoor applications.
• Flexibility and Drape: The type and thickness of the coating influence the flexibility and drape of the coated textile.

Coated textiles find applications in a wide range of industries, including outdoor apparel, sportswear, industrial protective clothing, tents, awnings, medical textiles, and many other technical textiles. The selection of the appropriate coating and textile combination depends on the specific requirements of the intended application.

A coated textile with shape memory polyurethane refers to a fabric material that has been treated with a coating made of shape memory polyurethane (SMPU). Shape memory polyurethane is a type of smart material that has the ability to remember its original shape and return to it when triggered by an external stimulus such as heat, moisture, or light.

Here are some key features and applications of a coated textile with shape memory polyurethane:

1. Shape Memory Properties: The SMPU coating imparts shape memory characteristics to the textile, allowing it to change shape and then recover its original shape when exposed to specific conditions. This property makes it useful for applications where shape adaptation or deformation is required.
2. Coating Flexibility: The polyurethane coating provides flexibility to the textile, allowing it to retain its shape memory properties even after repeated deformation cycles. This flexibility ensures that the coated textile can withstand bending, folding, and stretching without losing its shape memory capabilities.
3. Stimulus-Triggered Response: The coated textile responds to specific stimuli, such as temperature or moisture, which act as triggers for shape recovery. For example, when exposed to heat, the textile will revert to its original shape. This behavior allows for dynamic changes in the textile’s shape and structure.
4. Applications: Coated textiles with shape memory polyurethane find applications in various industries. Some common uses include:
   • Smart apparel: The fabric can be used to create clothing that adapts to the wearer’s body shape or changes its properties based on environmental conditions.
   • Medical textiles: The coating can be utilized in medical applications such as bandages, braces, or prosthetics that conform to the body’s contours for enhanced comfort and support.
   • Architectural textiles: The coated textile can be employed in architectural structures, such as adaptive shading systems or responsive façades that change shape in response to environmental conditions.
   • Automotive and aerospace: The material can be used in vehicle interiors or aircraft components to provide shape-adapting functionalities or improved comfort.

It’s important to note that the specific characteristics and performance of a coated textile with shape memory polyurethane can vary based on the formulation of the polyurethane, the coating technique, and the textile substrate used. The choice of materials and coating process should be determined based on the desired application and performance requirements.

When selecting coated textiles, it’s important to consider several factors to ensure that the chosen material meets the specific requirements of your application. Here is a general guide to help you navigate the selection process:

1. Purpose and Application: Determine the intended purpose and application of the coated textile. Consider whether it will be used for outdoor or indoor applications, the expected exposure to environmental factors (e.g., sunlight, moisture, chemicals), and any specific performance requirements (e.g., flame resistance, abrasion resistance, waterproofing).
2. Base Fabric: Coated textiles typically consist of a base fabric that is coated or laminated with a protective layer. The base fabric can be made from various materials such as polyester, nylon, cotton, or a blend. Consider the desired strength, durability, and flexibility of the base fabric based on the application requirements.
3. Coating Type: Different coating types offer specific properties and performance characteristics. Some common coating types include:
   • Polyurethane (PU) Coating: Provides flexibility, water resistance, and abrasion resistance.
   • Polyvinyl Chloride (PVC) Coating: Offers excellent waterproofing and chemical resistance.
   • Silicone Coating: Provides high-temperature resistance and non-stick properties.
   • Acrylic Coating: Offers UV resistance, color fastness, and durability. Select the coating type based on the desired properties and performance requirements of the coated textile.
4. Thickness and Weight: Consider the required thickness and weight of the coated textile. Thicker coatings can provide increased durability and resistance to wear, while lighter coatings offer flexibility and ease of use. The weight of the coated textile is important for applications where weight reduction is a consideration.
5. Functional Features: Determine if any additional functional features are required for the coated textile. This may include:
   • Flame Resistance: If the material needs to comply with fire safety regulations.
   • Anti-microbial or Anti-fungal Properties: Important for applications in healthcare or outdoor environments.
   • UV Resistance: Essential for outdoor applications to prevent degradation due to sunlight exposure.
   • Chemical Resistance: If the material will be exposed to specific chemicals or solvents.
   • Breathability: Necessary for applications where moisture vapor transmission is important.
6. Aesthetics: Consider the desired appearance and color options for the coated textile. Some applications may require specific colors or patterns for branding or aesthetic purposes.
7. Compliance and Standards: Ensure that the chosen coated textile complies with relevant industry standards and regulations, such as fire safety codes or environmental standards.
8. Testing and Sample Evaluation: It’s advisable to request samples of the coated textiles you are considering. Perform testing and evaluation to verify if they meet your specific requirements in terms of performance, durability, and aesthetics.

Plastic-coated textile fabric, also known as coated fabric, is a composite material that combines the flexibility and strength of textiles with the protective properties of plastic coatings. It is widely used in various applications where the fabric needs to have enhanced durability, weather resistance, waterproofing, or other specific characteristics. Here are some key aspects of plastic-coated textile fabric:

1. Coating Materials: The plastic coating on the fabric can be made from various materials, including polyvinyl chloride (PVC), polyurethane (PU), acrylics, neoprene, silicone, or rubber. Each material offers specific properties such as flexibility, abrasion resistance, chemical resistance, UV resistance, or flame retardancy.
2. Fabric Types: The base textile fabric used for coating can be made from natural fibers like cotton or wool, synthetic fibers like polyester or nylon, or a combination of both. The choice of fabric depends on the desired characteristics of the final product, such as strength, flexibility, breathability, or heat resistance.
3. Coating Process: The coating process involves applying a layer of plastic material onto the textile fabric. This can be done through various methods, including direct coating, calendering, hot-melt coating, or lamination. The coating thickness can vary depending on the application requirements, ranging from thin films to thicker layers.
4. Properties and Applications: Plastic-coated textile fabric offers a range of properties that make it suitable for diverse applications. Some common properties include waterproofing, moisture resistance, chemical resistance, UV resistance, fire resistance, and abrasion resistance. Consequently, it finds applications in industries such as automotive, construction, transportation, agriculture, healthcare, outdoor equipment, protective clothing, and signage.
5. Advantages: Plastic-coated textile fabric provides several advantages over uncoated fabrics. The plastic coating enhances the fabric’s strength, durability, and resistance to environmental factors. It can improve the fabric’s ability to withstand harsh conditions, such as exposure to sunlight, chemicals, moisture, or extreme temperatures. Additionally, the coating can offer additional functionalities like insulation, sound absorption, or antimicrobial properties.
6. Care and Maintenance: The care and maintenance of plastic-coated textile fabric may vary depending on the specific coating and fabric used. Generally, it is advisable to follow the manufacturer’s instructions for cleaning and maintenance. Mild soap or detergent, along with gentle brushing or wiping, is often recommended for cleaning. Avoiding harsh chemicals or abrasive cleaning agents is essential to preserve the integrity of the plastic coating.

Plastic-coated textile fabric combines the desirable characteristics of both plastic and textiles, making it a versatile material for various applications. It offers improved protection, durability, and performance compared to uncoated fabrics, enabling its use in demanding environments and specialized products.

Coated textiles refer to fabrics that have been treated with a coating or lamination process to enhance their properties or add specific functionalities. The coating is typically a layer of polymer or other materials applied to the textile surface. There are various types of coated textiles available, each with different characteristics and applications. Here are some examples:

1. PVC-Coated Fabrics: Polyvinyl chloride (PVC) is a common coating material used to make fabrics waterproof and resistant to chemicals. PVC-coated textiles are widely used in applications such as truck covers, awnings, inflatable structures, and industrial protective clothing.
2. PU-Coated Fabrics: Polyurethane (PU) coatings provide flexibility, breathability, and good water resistance. PU-coated textiles are commonly used in outdoor gear, such as raincoats, tents, and backpacks.
3. Rubber-Coated Fabrics: Rubber coatings are known for their excellent durability, abrasion resistance, and flexibility. Rubber-coated textiles are often used for industrial applications, such as conveyor belts, gaskets, and inflatable rafts.
4. Teflon-Coated Fabrics: Teflon, or polytetrafluoroethylene (PTFE), coatings offer exceptional non-stick properties, high-temperature resistance, and chemical resistance. Teflon-coated textiles find applications in protective clothing, aprons, and cooking utensils.
5. Silicone-Coated Fabrics: Silicone coatings provide heat resistance, water repellency, and electrical insulation. They are commonly used in applications such as oven mitts, ironing board covers, and thermal insulation materials.
6. Antimicrobial-Coated Fabrics: Fabrics can be coated with antimicrobial agents to inhibit the growth of bacteria, fungi, and other microorganisms. These coatings are utilized in medical textiles, bedding, and upholstery for hygiene and healthcare purposes.
7. Flame-Retardant-Coated Fabrics: Fabrics can be treated with flame-retardant coatings to reduce their flammability and increase fire resistance. Flame-retardant coated textiles are used in applications such as curtains, upholstery, and protective clothing.

These are just a few examples of coated textiles, and there are many other types of coatings available for various specific applications. The choice of coated textile depends on the desired properties, functionality, and intended use of the fabric.

High performance coated textiles are materials that have been treated with a layer of coating to enhance their functionality, durability, and performance. Coatings can be applied to textiles using various techniques such as extrusion, lamination, and finishing processes. The type of coating used depends on the application and desired properties of the coated textile.

Some common types of coatings used for high performance coated textiles include:

Polyurethane (PU) coating: PU is a popular coating for waterproofing fabrics, as it provides a durable, flexible, and breathable layer that repels water and prevents moisture from penetrating the fabric.

Fluoropolymer (PTFE) coating: PTFE coatings are known for their non-stick properties and are commonly used to create water-resistant, oil-resistant, and stain-resistant textiles. They are also resistant to high temperatures and chemicals.

Silicone coating: Silicone coatings are used to create fabrics that are water-resistant, heat-resistant, and flame-retardant. They are also soft and flexible, making them ideal for applications that require a comfortable and lightweight material.

PVC coating: PVC coatings are commonly used to create textiles that are resistant to chemicals, UV radiation, and abrasion. They are also flexible and easy to clean.

High performance coated textiles have a wide range of applications, including outdoor apparel, sports equipment, medical devices, and industrial products. They are designed to withstand harsh environments, resist wear and tear, and provide superior performance in a variety of settings.

Coated textiles can play an important role in environmental control, providing protection against the elements and maintaining a comfortable indoor environment. Here are some considerations when selecting coated textiles for environmental control:

Waterproofing: Coated textiles should provide effective waterproofing to prevent water from entering the space. This is particularly important in outdoor applications where rain or snow may be present.

Breathability: Coated textiles should also be breathable to allow air to circulate, preventing the buildup of moisture inside the space. This is important for maintaining a comfortable indoor environment and preventing the growth of mold or mildew.

UV resistance: Outdoor coated textiles should be UV-resistant to prevent damage from exposure to the sun, which can cause the fabric to fade or weaken over time.

Durability: Coated textiles should be durable enough to withstand the rigors of outdoor use, including exposure to wind, rain, and temperature fluctuations. This is important for ensuring the longevity of the fabric and preventing the need for frequent replacement.

Thermal insulation: In some applications, coated textiles may be used to provide thermal insulation, helping to maintain a comfortable indoor temperature. In these cases, it is important to select a fabric with the appropriate level of insulation for the intended use.

Chemical resistance: Coated textiles may be exposed to chemicals in some applications, such as in industrial settings. It is important to select a fabric that is resistant to the specific chemicals that will be present in the environment.

Fire resistance: In some applications, coated textiles may need to meet fire resistance standards to comply with building codes or safety regulations. It is important to select a fabric that meets the required fire resistance standards for the intended use.

Coated textile for marine safety, architectural structures, reservoirs and infrastructure projects, inflatable boats, medical applications, and in the defense arena.

Our team of expert engineers and Research and Development professionals is always working to meet the needs and standards of our customers.

We know your products require unique attention and tailored solutions. Our expert team of engineers will design the exact coated textiles to give you a competitive edge in your industry.

Coated textile are produced by covering a polyester scrim with a plastisol layer sometimes using some sort of adhesive to make the bond stronger.

Once the PVC layer is cured, the fabric becomes waterproof and has a very high resistance to dirt, chemicals, UV light and general abrasion. PVC coated textiles using plasticisers are available in a wide range of design and colours.

Highly reflective pigments are enhancing flexible PVC membranes’ ability to reflect more sunlight, decreasing air conditioning costs while keeping the insulation cooler.

The process of coated textile fabrics goes back to the 18th century with the production of oilcloth. Fabric was coated with linseed oil; thus the fabric was made water resistant. The coated textile of a fabric gives the textile a property it did not have on its own.

Today we can see coated fabrics all around us. From waterproof camping gear, UV protected window shades, protective clothing for fire fighters to the inflatable chutes on aircraft, coated textiles have important applications to our everyday lives.

In order to get the fabric and coated textile combination correct, consider the final application. For example, will the product need to be water resistant, mildew resistant, fire retardant, and breathable or any combination of these? Let’s consider a military application like a backpack; a backpack would need to be water resistant. A boat cover calls for water, mildew resistance and breathability. It is very important to consider your total requirements for the application.

There are many options when is comes to fabrics and coated textile. Finding the right combination for your project is the key to success.